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automobile control cables' s shielding type versus anti-interference capability comparison
Date: 2025.06.24 Viewed:

There is a significant correlation between the shielding type of automobile control cables and its anti-interference capability. The different types of shielding directly affect the anti-interference ability of cables. The specific analysis is as follows:

The relationship between shielding type and anti-interference capability

The anti-interference ability of shielded cables mainly depends on the structure and material properties of their shielding layers. According to the analysis of multiple literatures, the shielding effect of the shielding layer is closely related to the resistance ($R_S$) and self-inductance ($L_S$) of the shielding layer. When the frequency is high, the shielding effect is related to the ratio of $R_S/L_S$. Reducing this ratio can improve the shielding effect and anti-interference ability. In addition, the material and structure of the shielding layer will also affect its shielding effectiveness. For instance, double-layer shielded cables (such as those braided with aluminum foil and copper wire) offer better shielding effects compared to single-layer shielded cables, especially in high-frequency bands.

2. Specific comparison of shielding types

Single-layer shielded cable: Usually, braided mesh or aluminum foil is used as the shielding layer. Although its shielding effect is relatively good, its shielding efficiency in the high-frequency band is limited, and it is easily affected by the aging problem of aluminum-plastic composite tapes.

Double-layer shielded cable: Composed of an aluminum foil layer and a copper wire braided layer, it can effectively enhance the shielding efficiency in high-frequency bands. Studies show that the error rate of double-layer shielded cables at the 10 MHz frequency point is less than 10%, verifying their superior shielding performance.

Extruded semiconductive layer shielded cable: By adding a semiconductive layer to the shielding layer, the aging problem of traditional aluminum-plastic composite tape has been solved, while maintaining good shielding effect and flexibility.

3. The influence of shielding layer materials

Aluminum foil shielding: It has excellent high-frequency shielding performance, but is easily affected by damp heat and acidic or alkaline environments, resulting in a decline in shielding effect.

Braided net shielding: It is suitable for low-frequency bands, but has a relatively low coverage rate and weak anti-interference ability.

- Semiconductive layer shielding: Combining the advantages of aluminum foil and woven mesh, it enhances the shielding effect and lifespan.

4. The influence of the shielding layer grounding method

The grounding method of the shielding layer also has an important influence on the anti-interference ability of the cable. Studies show that grounding at both ends of the shielding layer can improve the anti-interference ability more than grounding at a single end. In addition, the smaller the grounding resistance of the shielding layer, the better the shielding effect.

5. Shielding effect in practical applications

In practical applications, the anti-interference ability of shielded cables not only depends on their structure and materials, but is also affected by environmental factors. For example, high-voltage cables in electric vehicles need to meet the requirements of ISO 14572, with a transfer impedance of ≤31mΩ/m and a shielding attenuation of ≥70dB. By optimizing the structure and materials of the shielding layer, the shielding effect and service life of the cable can be significantly improved.

6. Conclusion

There is a close relationship between the shielding type of automobile control cables and its anti-interference capability. Double-layer shielded cables (such as aluminum foil + copper wire braided) and extruded semiconductive layer shielded cables are superior to single-layer shielded cables in high-frequency bands and overall shielding effect. In addition, the material selection of the shielding layer, grounding method and structural design also have a significant impact on the anti-interference ability of the cable. By optimizing the structure and materials of the shielding layer, the shielding effect and service life of the cable can be significantly improved, meeting the high standards for cables in new energy vehicles.